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Roast Beef Sandwich with Cheddar Sauce Recipe

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4.4 from 60 reviews

This Roast Beef Sandwich with Cheddar Sauce is a delectable combination of perfectly roasted top sirloin beef, topped with a creamy sharp cheddar cheese sauce and optional caramelized onions, all nestled between toasted onion buns. The sandwich offers a rich balance of flavors with savory roast beef, tangy horseradish, and a velvety cheddar topping, making it an indulgent and satisfying meal perfect for lunch or dinner.

  • Total Time: 1 hour 55 minutes
  • Yield: 6 sandwiches

Ingredients

Roast Beef Sandwich

  • 2 ½ pounds beef top sirloin roast
  • Olive oil, for rubbing
  • Salt, about 2 teaspoons
  • Black pepper, ½ to 1 teaspoon
  • 2 teaspoons granulated onion
  • 2 teaspoons granulated garlic
  • 2 medium white onions, halved and sliced thinly (optional)
  • 6 onion buns, toasted
  • Prepared horseradish (optional spread for buns)

Creamy Cheddar Sauce

  • ¾ ounce butter (about 1 ½ tablespoons)
  • ¾ ounce flour (about 3 scant tablespoons)
  • 1 ½ cups whole milk
  • 2 cups shredded sharp cheddar cheese
  • ¼ teaspoon granulated onion
  • ¼ teaspoon ground mustard powder
  • ¼ teaspoon paprika
  • ¼ teaspoon (slightly heaping) salt

Instructions

  1. Prep the Ingredients: Gather all ingredients for the roast beef sandwich and creamy cheddar sauce, ensuring everything is ready and organized for cooking.
  2. Preheat and Prepare Oven: Preheat your oven to 325°F (163°C). Line a baking sheet with foil and place a wire rack over it to allow even roasting of the beef.
  3. Season the Beef: Rub the beef top sirloin roast all over with olive oil. Sprinkle about 2 teaspoons of salt, ½ to 1 teaspoon black pepper, 2 teaspoons granulated onion, and 2 teaspoons granulated garlic evenly on the meat, rubbing the seasonings in thoroughly.
  4. Roast the Beef: Place the seasoned beef on the wire rack. Insert a digital thermometer into the thickest part. Roast in the oven for approximately 1 hour and 15 minutes, or until the internal temperature reaches 125°F to 135°F (52°C to 57°C) for medium-rare to medium. Remove from oven and let rest, wrapped loosely, for about 15 minutes before slicing very thinly.
  5. Caramelize Onions (Optional): While the beef roasts, heat 3 to 4 tablespoons of olive oil in a skillet over medium-high heat. Add the thinly sliced onions with a pinch of salt and pepper. Sauté for 15 to 20 minutes, stirring occasionally, until the onions become deeply browned, jammy, and caramelized. Remove from heat and set aside.
  6. Prepare Cheddar Sauce: In a small pot over medium-low heat, melt 1 ½ tablespoons (¾ oz) butter. Sprinkle in 3 scant tablespoons (¾ oz) flour, stirring continuously for about 1 minute to form a roux. Gradually whisk in 1 ½ cups whole milk until smooth. Continue cooking and whisking frequently for 5 to 10 minutes until the sauce thickens and simmers gently.
  7. Add Cheese and Seasonings: Remove pot from heat. Whisk in 2 cups shredded sharp cheddar cheese in increments until fully melted and smooth. Stir in ¼ teaspoon granulated onion, ¼ teaspoon ground mustard powder, ¼ teaspoon paprika, and about ¼ teaspoon salt. Adjust seasoning to taste and keep sauce warm.
  8. Assemble the Sandwich: Take a toasted onion bun, spread prepared horseradish on top and bottom buns if desired. Place a generous layer of thinly sliced roast beef on the bottom bun. Spoon about ¼ cup of warm creamy cheddar sauce over the beef. Top with caramelized onions if using. Close the sandwich with the top bun and serve immediately.

Notes

  • Use a digital instant-read thermometer to ensure perfectly cooked roast beef to preferred doneness.
  • Caramelized onions add a sweet, savory depth but can be omitted if desired.
  • Prepared horseradish adds a spicy kick and balances the richness of the cheddar sauce.
  • Slice the beef as thinly as possible for the best sandwich texture.
  • The cheddar sauce can be kept warm on very low heat or in a thermos if assembling sandwiches later.
  • Onion buns toasted until golden enhance the sandwich with added crunch and flavor.
  • Author: Daisy
  • Prep Time: 20 minutes
  • Cook Time: 1 hour 35 minutes
  • Category: Sandwiches
  • Method: Roasting
  • Cuisine: American